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Impact Toughness & Wear Resistance—MC Nylon’s Two Superpowers Explained

2025-07-27


Why can MC Nylon survive hard knocks and shrug off abrasion? Two quick tests—baseball‑bat impact and sand‑belt wear—reveal its secret in three minutes so you can pick the right material with confidence.
Impact Toughness & Wear Resistance—MC Nylon’s Two Superpowers Explained

Intro

A forklift accidentally slams into a pallet slider. A standard plastic insert shatters on the spot, while the MC Nylon part shows only a faint white mark. Where does this “can’t‑break‑me” ability come from? Two simple lab tests and real‑world examples will make the answer crystal‑clear.


1 What Really Measures “Impact Toughness”?

Engineers look at impact strength (kJ/m²; higher = tougher). Typical numbers:

MC Nylon: ≥ 60 kJ/m²

Standard PA6: ~ 35 kJ/m²

POM (Delrin): ~ 20 kJ/m²

Think of MC Nylon as that sports water bottle you can toss on the floor without cracking.


2 Test A: The Baseball‑Bat Impact

Setup: Identical strip samples, whacked side‑on with a baseball bat.

Result: POM snaps in two; MC Nylon only shows a stress‑whitened mark—fully intact.

Takeaway: Switch pallet sliders, machine guards, or bumper strips to MC Nylon and cut unplanned downtime.


3 How Do We Judge Wear Resistance?

Enter the wear index (lower = longer‑lasting). Results:

MC Nylon: ≈ 0.25

Standard PA6: ≈ 0.40

Oiled steel (reference): ≈ 0.20

If shoe soles were made of MC Nylon, they’d still look new after a marathon.


4 Test B: Sand‑Belt Abrasion

Setup: Press each sample against 120‑grit sandpaper under a 50 N load for one minute.

Result: MC Nylon loses 0.02 g; PA6 loses 0.05 g—over twice as much material gone.

Applications: Conveyor rollers, chain guides, gears—any high‑cycle part runs longer with MC Nylon.


5 Turning Toughness & Wear Resistance into Savings

Replace metal or standard plastic guides with MC Nylon and you can:

Cut crash‑related stoppages by ~50 %

Stretch maintenance intervals by ~30 %

On a 24 × 7 line, that’s thousands of dollars in spare‑part and labor savings each year. Design tips: round sharp edges and leave a reasonable safety factor to unlock the full benefit.


Wrap‑Up & CTA

High impact strength plus a low wear index—MC Nylon really is both “hard to break” and “hard to wear out.”

Want to prove it on your own equipment? Click below for free test samples and a 24‑hour toughness & wear evaluation tailored to your project!

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